60 ShA (DIN) are mainly used. 3. (Final price not displayed. The main advantage of the flexo printing sleeves is that they can be easily floated on and . refreshPassoDeformato(); Are produced to optimize press and ink performance. 2.4225 / 2.5465 =0.9513 = 95.13%. I am now pleased to share this formula with you. The Sr. Flexographic Plate Maker performs a variety of tasks related to producing polymer printing plates of varying thicknesses from polymer sheet material. One needs to balance between quality and efficiency. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? 1 Yr Since : 2021. 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 5 mil, Example: Print cylinder diameter = 91.74 mm, plate thickness = 1.7 mm, Post Exposure and Light Finishing : The finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes. calcolaFattoreK(); ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW! This process requires a calculation to determine the distortion factor for your specific flexographic printing plates. Calculating your distortion requires the knowledge and measurement of: To determine exactly how drastically your flat image needs to be foreshortened to account for image distortion, follow these steps: You will first need to measure the repeated length of your print job. Inkscape. Line screen level 2. }); Flexo plates are a critical component of the printing system. This websites use cookies. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. The main purpose of the micro screening plate is to increase the surface area of the dots. RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . Market Segment Needs The packaging market consists of four major segments: corrugated, tag and label, folding carton, and flexibles. Your email address will not be published. JavaScript seems to be disabled in your browser. Our sleeves and cylinders are created and print 100% distortion free. However, until recently, I simply relied on charts for the distortion factor for each of our cylinder sizes. Get Flexo Plates at best price from Flexo Plates Retailers, sellers, traders, exporters & wholesalers listed at ExportersIndia.com. ORDER NOW THE FLEXO PRINTING PLATES, THE PHOTOPOLYMER FOR FLEXO PRINTING. We collects personal information from you to provide requested services and enhance your customer experience. jQuery('#psRisultanteinMM').html(psDistortoInMM + ' mm'); Bill Gaffney, Graphic Manager at Menasha Packaging, talks about the ease of removing Pro-Series tapes vs L-Series, and about partnering with 3M. var msgCalcoloInvalido='Valori non validi,
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stampa immesso. Here a tutorial about the management of the PDF file with the application of the reduction. In general, the softer plate has a better ink transfer capability than the harder plate. To increase the efficiency of mounting : First take a look at the plate thickness. The relief specifications must be defined and confirmed depending on the caliper, the graphic details, press machine requirements, and other variables. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. Summary:Platemaking is a critical part of the printing system. Follow these practical instructions: Enter the value of the printing cylinder circumference. Tapes that meet the demands of your craft and of specific jobs. Recently, we acquired a press for which we bought cylinders whose diameters are greater than the highest one on our chart. Technical Parameters: yd, 5 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1820, 3M Cushion-Mount Plus Plate Mounting Tape E1920-20HS, Pink, 18 in x 25 Flexographic Machines Paper Cups Paper Napkins Beverage Packaging Cartons Multiwall Bags Plastic Films Aluminium Foil Tag and Label Cardboard Box Paper Bags Features: Excellent Ink Transfer Wide Exposure Latitude Minimum - Maximum Thickness: 1.14 mm - 3.94 mm Max LPI: 100 to 150 Min Isolated Dot: 0.20 mm to 0.40 mm The factors that affect the plate duration include the factors that are used in the plate making process. If you do not consent to this use of your personal information, please do not use this system. Flat top dots 3. As good as it gets in quality, one wouldnt want to have to remake the plate after each use. yd, 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape 1015, 3M Cushion-Mount Plus Plate Mounting Tape 1115, 3M Cushion-Mount Plus Plate Mounting Tape E1015H, 3M Cushion-Mount Plus Plate Mounting Tape E1840H, 3M Cushion-Mount Plus Plate Mounting Tape L1715, 3M Cushion-Mount Plus Plate Mounting Tape 1120, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21520 Purple, 3M Cushion-Mount Plus Plate Mounting Tape E1060, 3M Cushion-Mount Plus Plate Mounting Tape L1220, 3M Cushion-Mount Plus Plate Mounting Tape E1015, 3M Cushion-Mount Plus Plate Mounting Tape E1015-15H, 3M Cushion-Mount Plus Plate Mounting Tape E1220, 3M Thin Flexographic Mounting Tape 2205FL Translucent, 3M Cushion-Mount Plus Plate Mounting Tape B1520, 3M Cushion-Mount Plus Plate Mounting Tape B1020, 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 27 in x 36 Kfattore = (2 * piGreco * (spCliches - spPoliestere)).toFixed(decimali); If we intend to use your personal information in a manner different from that which was stated at the time it was collected, we will notify you. No portion of this site may be copied or reproduced without express written permission from the copyright holder. They must have good ink transfer with water-based inks in order to print solid areas in a closed manner. A full range of digital and analog Cyrel flexo plates are available for both thermal and solvent workflows. JavaScript seems to be disabled in your browser. The plate duration of the micro screening plate tends to be shorter than the plate without micro screening. The tension of the roll must be controlled just enough to prevent slack and wrinkles as the paper unwinds into the press. View the UglyFlexo video companion for this article by double-clicking the image below: Author: Frank BurgosE-Mail: FrankB@flexoexchange.com, Copyright 1999; FlexoExchange, LLC; All Rights Reserved, Get a Printer-Friendly Version of this Article, Copyright 1997-2017; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com. Back Exposure test For Plate Thickness: 1.14mm - Backexposure time is 40 sec which is 14mW/cm Example: . We protects personal information provided by you through the use of this website. Kodak flexo plates: more than 6 reasons to choose them. Try a few calculations and compare them to your charts. However, the plate cost for laser engraved plates is also much higher. These metrics include 1. Micro Screening Plate 6. 2.54 mm You can now check the engraving angles and 3) Check the engraving angles and the quotation. to be used for flexographic cliches. Mounting tape has the wrong thickness or trapped air. Innovative PDF file recognition and verification system. Well, this really depends on what you are going after? Aero-Mounts are very durable, made with multiple layers of tough, stable polyester film to a thickness of 0.015". jQuery('#inptPs').val(''); The larger the design, the larger, heavier and expensive the plate gets and makes it difficult to mount large flexo printing plates. faustomorello [at] gmail [dot] com Check plate thickness, distortion, relief depth. In addition, the device is easily operated by only three buttons. The polymerization process is only happening in areas which were exposed to UV light. Thermal CTP Plate; UV CTcP Plates; Press. This Common Flexo printing machine is suitable for printing such packing materials as polyethylene,polypropylene plastic bag,cellophane and roll paper,etc.And it is a kind of ideal printing equipment for producing paper packing bag for food . The device works strictly according to the standards valid for the Graphic Industry. Suggest a correction. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. yd, 20 mil, 1 roll per case, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures. Flexo Consultant Intergraphic Technologies. A perfect flexo plate really depends on your requirements. Has a helicoid focus mechanism. One disadvantage of micro screening is the plate duration. At Forward Flexo, we provide a wide range of flexo plate products for a variety of different uses from label plates to wallpaper plates . Printing plate distortion calculation for flexoprinting. When the flexo rubber plates are mounted on these cylinders: However, this difference is predictable, being a variable dependent on flexo machines cylinder diameter and on digital plates thickness. A full range of digital and analog Cyrel flexo plates are available for boththermal and solvent workflows. STEP 4. . break; }); and the light source uniformly promotes the thickness of all parts of flexo plate is same. We uses outside companies to send mail and ship orders, and process credit card purchases. Corrugated packing and printing have advanced significantly in recent years. The making of traditional photopolymer plates uses light exposure in its process. 3.94 mm Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100). Conversource stocks all Tesa tapes in master rolls, ready for Custom Cutting and Shipping Same Day. 800-1200mm. Tags: Chinese Lucky flexo plates have evolved to match that of the established players. Plate Thickness. JOB RESPONSIBILITIES * Sorts and prioritizes orders by the due date and plate thickness * Reviews order to determine plate material and thickness * Determines exposure times necessary . Flexo Plate Installation Machine SMART-1000; Plates. It is permissible to use solvent mixtures containing a limited amount of active solvents (ethyl acetate content-preferably under 10%). Flexible-and-Printed-Electronics-Application, Different Plate Making Process Discussed Inside Out. For more porous or rough substrates such as paper, medium-hard flexo plates of 40 50 ShA (DIN) are common. Visit our Youtube channel for more useful videos. Thickness (mm) 1.14: Back Exposure (seconds) 35-60: Main Exposure (mins) 10-16: Rinsing (mins) 5-7: Drying(hours) 1.5-2: Detackfying (minutes) 8-15: . Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. 2.PS chapa es usado en offset maquina. They significantly reduce the washboard effect that occurs in corrugated printing. . Why order by flexo.shop? In case of delamination, free return within 30 days. View More. When the putty is pressed to the newspaper, the ink and text are transferred. jQuery(this).val(psNonDistorto); psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); which is consist of exposure, etching, drying, viscosity removing and solidification, it is an ideal equipment for the flexo plate making (also known as flexographic plate). Measure 9-points across the bedInterval: 1x per weekTools: UV-A Meter. When proper cleaning and handling procedures are observed, tesa Twinlock can be used over and over again. An error has occurred while submitting. Flexible packaging: Try this plug-in for free, The psychology of color in food packaging, Inspiration for your Large Format Business. So, looking upstream and down stream is necessary to ensure your plates are supporting the total printing system.Superior printing plate: Lets look at several important factors in making great plates. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. 2. Since most substrates are fed into the press from rolls, or webs, the first section is called the unwind and infeed section. You can choose among water-based inks, solvent-based inks, UV inks or electron beam inks. For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). It can be controllable and predictable with some standard best practices. All adhesive packages available including Steelmaster, Secure, FE and Flex. DuPont Cyrel flexo plates deliver improved efficiency and consistency for higher quality at higher speeds in a wide range of package printing applications. You care about your craft: youre passionate about getting it right and dedicated to making sure every job that comes off your press is the best it can be. Plate hardness 4. Input plates dimensions for each color of the project. jQuery("#allung").html( Kfattore ); after the imaging of the flexo plate, without any operator intervention. In printing, they must be resistant to alcoholic solvents as well as to acetates to the greatest possible extent. Although it may seem that the tape is simply there to stick the plate to the printing cylinder, the increased demands from the flexo printing process, such as higher running speeds, faster changeovers and cost reduction, mean that the importance of this component cannot be overlooked. Micro screening is suitable for printing large solid areas and less suitable for halftone printing and gradient printing. function refreshFattoreK(){ Since its invention some 130 years ago, flexography has come a long way. Printing is a systemviewing plate making in isolation doesnt address the total print process. Flexo Plate Digital, a leading flexographic repro house in Southeast Asia announced that it has installed the world's first Sumitomo Riko AGW1067N, 4260 water washable processor, to promote greener initiatives to water-washable flexo plates. 2021 DuPont. So how does the print motif get onto the printing plates? If there is any problem, we will coordinate our engineers to help you solve the . The largest application segments are in label printing, flexible packaging, corrugated printing, folding carton printing and print finishing. You must have JavaScript enabled in your browser to utilize the functionality of this website. . It is essentially a modern version of letterpress, evolved with high speed rotary functionality, which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. 180.00sq.m. Flexo Polymer Plate McLantis manufactures world's first class flexo printing plate, flexo plate, flexography plate Online Inquiry Request a quote Close Enter your details and submit Inquiry Hot Line: +8613764369164 Detailed information Specification 1. Thank you for your interest in 3M Industrial Adhesives & Tapes products. The Secret to Print Consistency in Flexo Jan 23, 2018 As first seen in Flexo Magazine, February 2018. . jQuery('#psRisultanteinPC').html(psDistortoPercentuale + ' %'); Flexo Plate Digital Installs World's First Sumitomo Riko Water Washable Processor Model AGW1067N. 3M takes your privacy seriously. Delivered in a handy storage case with conversion tables. How to calculate flexo plate distortion? The plates in this area of application are also medium-hard to hard, have a thickness of 1.16mm and must be resistant to print runs with UV printing varnishes. Backing Thickness (Imperial) Backing Thickness (Metric) Product Color. FLEXO PLATES THICKNESS FROM 1.14MM/0.04" TO 5.50MM/0.21" FOR WATER OR SOLVENT-BASED, UV OR ELECTRON BEAM INKS. By continuing to browse the site you are agreeing to our use of cookies. }); //end jquery document ready Suppliers with verified . Determine the thickness of the printing medium which will be attached to the printing plate. It can be a root cause of dot gain and most of these 11 other flexo printing defects. The whole measurement is provided in a split of a second. The UV light is starting a chemical reaction which leads to cross-linking of plate components. Have sufficient resolution for the graphics to be reproduced on the substrate for the job (paper, film, foil, etc). Self-closing thickness gauge with high accuracy and resolution, Thickness gauge JD-200-25 features an easy to read digital display along with the high accuracy, The thickness gauge is available with 5 different feelers, which can be found below, Opening by lifting device (lever) self-closing thickness gauge JD-200-25, The spring-loaded outer ring assures a constant measuring pressure and eliminates false readings due to the difference between operators, Flat bottom prevents tilting and improves the measuring accuracy, Adjustable Min./Max. If used with UV inks, the plate must be as swell-resistant as possible. Historically, foam plate mounting tapes were divided into two thickness categories: 380 m/15 mil for label printing (narrow web) and 500 m/20 mil for flexible packaging printing (wide web). These are the rarest colours in the world, The advantages and disadvantages of plastic packaging, 3 benefits of corrugated cardboard packaging, Generate barcodes in Illustrator. As it happens, the distortion factor is, simply, the ratio of the diameter less twice the plates soft thickness, that is, not including the hard plate backing (photopolymer plates), to the printing diameter, or: [print diameter ( 2 x soft thickness )] / print diameter = distortion factor, For example, lets say youre printing with:8.000 repeat cylinders and 0.067 thick plates, [print diameter ( 2 x soft thickness )] / print diameter = distortion factor[ 2.5465 ( 0.124 ) ] / 2.5465 =distortion factor 2.4225 / 2.5465 =0.9513 = 95.13%. Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. Your press room will love the results. We offer: Three hardness levels (soft, medium, hard) Different thickness coating layers to deliver Their task is to transfer the ink from the anilox roller to the substrate. Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. Thanks for signing up! ), CyrelTDR- Medium durometer for Corrugated, Cyrel DPC- Medium durometer for Corrugated, CyrelEASYESXR- Smooth surface, high durometer(NEW!). The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. Resolution, which can be 2450 dpi or 4000 dpi (high definition). Were also here for your craft, at those small but important points where dedicated people combine their experience with the science of materials and machines to produce amazing print work.

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